Injection Molding – IMS Tri Mechanical https://imstri.com Design and Engineering services for the processing and production industries Wed, 23 Sep 2020 15:18:25 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.4 https://imstri.com/wp-content/uploads/2020/10/cropped-fav-icon-IMS-Tri-Mechanical-32x32.jpg Injection Molding – IMS Tri Mechanical https://imstri.com 32 32 Foremost Metal Separators for Injection Molding https://imstri.com/product/foremost-metal-separators-for-injection-molding/ https://imstri.com/product/foremost-metal-separators-for-injection-molding/#respond Wed, 02 Sep 2020 14:18:38 +0000 http://imstri.com/?post_type=product&p=2072 Injection molding machines need to be protected from metal contamination especially where the raw material enters the machine in front of the material in-take. This is your last opportunity for keeping foreign metal material from entering the machine.

Demand on the metal separator is high in these situations. Not only must the metal particles be separated from a free falling stream of material, they have to be separated at the same time the injection molding machine is being filled. Secondly, metal particles have to be detected even as the column of material is slowly settling. For metal detection to even take place, it is best to detect metal that is slowly moving through a magnetic field. The problem is that the slower the material moves through the magnetic field, the lower the sensitivity will be. To compensate for this, our metal separators are equipped with specially developed software that can ensure a relatively high degree of sensitivity regardless of how fast the material moves through the magnetic field.

With an installation height of only 220 mm , our compact metal separator is ideal for those situations where space is restricted. Using a newly developed compressed air separation technology, our compact metal separator is fast and powerful . Using two powerful nozzle to shoot the material and the metal out of the material column inside a connected tank, this solution saves on space and maintenance costs. When the conditions are right, using compressed air is an inexpensive way to eliminate malfunctions caused by metal contamination. Learn more about our comrpessed air metal separators. We offer two compressed air metal separators: 1) a compact digital metal separator that detects the metal as it passes through a magnetic field which generates an electrical impulse that triggers a powerful stream of air pressure that blows out the contaminated metal and 2) a compact digital metal separator that offers higher levels of sensitivity and reliability than standard metal detection solutions.

  • Large Injection Molding Machines
  • Injection Molding Machines in Confined Spaces.
  • Extruder Feeds
  • Sack Filling Systems
  • Installed Directly Ahead Of The Material Intake On An Injection Molding Machine
  • Sack Filling Device And Granulate Dust Extraction
  • Injection Molding Machine With Granulate Buffer Tank Underneath The Separator
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Negri Bossi Nova eT Injection Molding Machine https://imstri.com/product/negri-bossi-nova-et-injection-molding-machine/ https://imstri.com/product/negri-bossi-nova-et-injection-molding-machine/#respond Sat, 29 Aug 2020 13:10:04 +0000 http://imstri.com/?post_type=product&p=1728

CLAMPING UNIT

  • 5-point double toggle clamp
  • Euromap platen configuration
  • Hardened tie bars
  • Electric motor with belt driven clamp movements
  • Linear bearings for moving platen guidance and support
  • Powered mould height control
  • Automatic central lubrication system by means of electric pump
  • Seven‐stage mould closing speed profile
  • Seven‐stage mould opening speed profile
  • Closed loop control of Mould closing and opening stages
  • Digital reading of moving platen position displayed on the operator interface
  • Auto-adjustment of Mould height and clamping force
  • Digital control and reading of cross‐head position on the operator interface
  • Digital reading of clamping force displayed on the operator interface
  • Electric servo motors for ejection
  • Three stage ejection speed profile
  • Ejection force control
  • Digital reading of ejector position displayed on the operator interface
  • Ejector overlapped movement at opening
  • Repeated ejection with stroke and speed control
  • Ejector return signal
  • Complete overlapping of three movements: mould opening, ejection, screw rotation

INJECTION UNIT

  • Axial ball-screw injection drive system
  • High speed, high load ball screws
  • Injection unit sliding on linear bearings
  • Electric drive for carriage movements
  • General purpose screw profile, suitable for most types of thermoplastic materials
  • Bimetallic barrel
  • Injection unit driven by ball screws to assure perfect nozzle centring
  • Ceramic energy saving heater bands
  • Alarm threshold for set temperature range
  • Injection speed and pressure profiles
  • Switch to holding pressure triggered by screw position, hydraulic pressure or time
  • Digital reading of screw position displayed on the operator interface
  • Adjustable screw rotation speed profile
  • Screw rotation delay
  • Adjustable back‐pressure profile
  • Digital reading of back‐pressure displayed on the operator interface
  • Decompression before and after screw recovery
  • Auto purge program

MOTORS AND DRIVES

  • Fan cooled servo motors
  • Temperature control for motors and drives
  • Brushless motors with permanent magnets
  • Independent motors and drives for mould, ejector, injection and plasticising

ELECTRICAL SYSTEM

  • Interlocked main switch to prevent electrical cabinet from being opened when press is energised
  • Magneto thermal and static relays to control plasticising cylinder heating
  • Fan for air circulation in the electrical cabinet
  • Fully labelled electrical circuits

COOLING CIRCUIT

  • Different solutions for cooling are available for the customers depending on specific requirements. Flow meters with adjustable independent circuits and water temperature and flow rate indication, or connections mounted on platens are available

BASE

  • Part discharge outlet accessible on three sides
  • Anti-vibration mounting pad holes
  • Lubricating grease recovery unit

SAFETY DEVICES

  • Constructed in compliance with essential requirements of Machinery Directive 2006/42/CE and subsequent amendments
  • All models CE certified by a European certification organisation
  • Devices comply to European Standard EN 201 and ANSI/SPI B151.1-2007
  • Mould area protection with safety PLC and drive motor safe torque off.
  • Monitoring of correct operation of all safety devices
  • Interlocked nozzle purge guard
NOVA eT END MARKET APPLICATIONS
  • Medical
  • Food & Beverage
  • Containers
  • Electronic & Telecomm
  • Closures
  • Technical Molding
  • Automotive
  • Construction
  • Industrial
  • Appliance
  • Household
  • Aerospace
  • General Small Size Parts
  • General Medium Size Parts
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TRUE ALL ELECTRIC TECHNOLOGY

Precise • Efficient • Fast

The NOVA eT are 5-point double toggle clamp, all-electric injection moulding machines available in 50-, 80-, 100-, 130-, 180-, 220-, 280- & 350-tonne models. Injection capacities from 22g to 1405g (PS) across the range. These all-electric injection moulding machines offer energy savings of up to 80% when compared to conventional hydraulic drive solutions, and substantially reduced cycle times due to fully overlapping movements. NOVA eT machines are equipped as standard with:
  • ETHERNET VARAN PROTOCOL control system
  • Smart Flex 2 clamping unit with generous tie bar spacing to accommodate larger moulds and a moving platen that rides on linear bearings for excellent platen parallelism and reduced energy use
  • Robust ball-screw injection drive system with high speed, high load ball screws
  • Multi touch screen TACTUM based user interface with full range of control parameters
  • Ready for AMICO 4.0 ™ wireless remote service access
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Negri Bossi Janus iT Injection Molding Machine https://imstri.com/product/negri-bossi-janus-it-injection-molding-machine/ https://imstri.com/product/negri-bossi-janus-it-injection-molding-machine/#respond Sat, 29 Aug 2020 13:08:29 +0000 http://imstri.com/?post_type=product&p=1727

HYBRID PERFORMANCE TOGGLE TECHNOLOGY

Dynamic • Powerful • Efficient

Features the TACTUS™ Controller
The JANUS iT Series are 5-point double toggle clamp, 300-, 360- and 450-tonne models.

The Negri Bossi JANUS iT hybrid injection moulding machines allow simultaneous (overlapping) movement of functions including plasticising screw rotation, ejection and cores during clamp travel. The injection servo valve, managed by power link technology, provides a very fast response and high precision in the injection phase achieving a standard speed of 600mm/sec.

A key target for the entire machine design is energy efficiency by utilising hybrid technology. This includes installing the latest servo-driver and hydraulic technology with the option of electric driven clamp movements.

The injection unit features a reciprocating screw, with injection capacities from 600g to 2365g (PS) across the machine range. JANUS iT hybrid injection moulding machines are equipped as standard with:

  • NEW TACTUS™ Touchscreen PC with Powerlink, user-friendly interface and full range of control parameters
  • Smart Flex clamping unit with generous tie bar spacing to accommodate larger moulds
  • Moving platen that rides on linear bearings for excellent platen parallelism and reduced energy consumption
  • Long ejector strokes
  • Robust in-line swinging injection unit with quick release barrel change facility
  • Prepared for AMICO 4.0 wireless remote service access

CLAMPING UNIT

  • 5-point double toggle clamp
  • Euromap or SPI platen configuration
  • Chrome plated tie bars
  • Linear bearings for moving platen guidance and support
  • Powered mould height control
  • Automatic central lubrication system served by electric pump
  • Three‐stage mould closing speed profile
  • Three‐stage mould opening speed profile
  • Closed loop control of Mould closing and opening movements governed through proportional control valve
  • Digital reading of moving platen position displayed on operator interface
  • Auto-adjustment of Mould thickness and clamping force
  • Digital control and reading of cross‐head position on operator interface
  • Digital reading of clamping force displayed on operator interface
  • Two‐stage ejection speed profile
  • Ejection force control
  • Digital reading of ejector position displayed on operator interface
  • Repeated ejection with stroke and speed control
  • Ejector with overlapped movement on opening stroke
  • Ejector return signal
  • Freely-programmable multiple core pulling control

INJECTION UNIT

  • Injection unit with in-line hydraulic cylinder
  • Injection unit sliding on linear bearings
  • Swivelling injection unit for simple plasticizing screw removal and cleaning
  • Quick barrel change system
  • General purpose screw profile, suitable for a wide range of thermoplastic materials
  • Bimetallic barrel
  • Nitrided screw
  • Injection unit driven by two cylinders to assure perfect nozzle centring
  • Ceramic heater bands
  • Alarm threshold for set temperature range
  • Injection speed and pressure profiles
  • Switch to holding pressure triggered by screw position, hydraulic pressure or time
  • Digital reading of screw position displayed on operator interface
  • Adjustable screw rotation speed profile
  • Screw rotation delay
  • Adjustable back‐pressure profile
  • Digital reading of back‐pressure displayed on operator interface
  • Decompression before and after screw recovery
  • Intrusion moulding program
  • Auto purge program
  • Stainless steel hopper

HYDRAULIC SYSTEM

  • Single fixed displacement gear pump with powered asynchronous motor.
  • Proportional pressure valve for accumulator charge
  • Dimensioned accumulators battery
  • Injection servo valve
  • Overlapped ejector movement during opening
  • Digital reading of hydraulic circuit pressure displayed on operator interface
  • Monitoring of oil level, temperature and filter blockage
  • Oil temperature control system
  • Automatic cooling water shut-off valve
  • Oil preheating program
  • Oil filter in pump delivery and/or return circuit
  • Oil cooling heat exchanger
  • Oil gauge

ELECTRICAL SYSTEM

  • Servo drive
  • Interlocked main switch to prevent the electrical cabinet from being opened when press is energized
  • Digital control of plasticizing cylinder heating
  • Fan for air circulation in the electrical cabinet
  • LED indicators on solenoid valves
  • Conforms to Euromap or UL electrical standards

COOLING CIRCUIT

  • Flow meter with adjustable independent circuits with water temperature and flow rate indication (One circuit is used for throat cooling with the remaining circuits available for mould cooling)

BASE

  • Part discharge outlet accessible on three sides
  • Sound insulated motor‐pump assembly housing
  • Anti-vibration mounting pad holes
  • Lubricating oil recovery system

SAFETY DEVICES

  • Constructed in compliance with essential requirements of Machinery Directive 2006/42/CE and subsequent amendments
  • All models CE certified by an European certification organisation
  • Devices comply to European Standard EN 201 and ANSI/SPI B151.1-2007
  • Rear mould protection with double interlocking device and pump drive motor shutdown
  • Monitoring of correct operation of hydraulic and electric safety devices
  • Interlocked nozzle purge guard
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Negri Bossi Canbio sT Injection Molding Machine https://imstri.com/product/negri-bossi-canbio-st-injection-molding-machine/ https://imstri.com/product/negri-bossi-canbio-st-injection-molding-machine/#respond Sat, 29 Aug 2020 13:07:01 +0000 http://imstri.com/?post_type=product&p=1726 The CANBIO sT Series are 5-point double toggle clamp, servo hydraulic powered injection moulding machines available in 180-, 250-, 330-, 400- and 500-tonne models.

An important feature of the Negri Bossi servo hydraulic solution is the implementation of twin servo pumps (single on model ST180). Though not the least expensive solution, twin pumps allow simultaneous operation of functions such as ejector and core action during clamp movement, providing the benefits of servo technology without a reduction in machine performance. Energy efficiency was at the forefront of the design consideration and this has resulted in the inclusion of the very latest servo-pump technology, purpose-built for the injection moulding application.

he injection unit features a reciprocating screw, with injection capacities from 268g to 4400g (PS) across the range. CANBIO sT servo hydraulic injection moulding machines are equipped as standard with:

  • TACTUS™ Touchscreen PC with Powerlink, user-friendly interface with full range of control parameters
  • Smart Flex clamping unit with generous tie bar spacing to accommodate larger moulds
  • Moving platen that rides on linear bearings for excellent platen parallelism and reduced energy consumption
  • Long ejector strokes
  • Robust in-line swinging injection unit with quick release barrel
  • Highly efficient servo motor driven gear pump system
  • AMICO wireless remote service access

Clamping Unit

  • 5-point double toggle clamp
  • Euromap or SPI platen configuration
  • Chrome plated tie bars
  • Linear bearings for moving platen guidance and support
  • Powered mold height control
  • Automatic central lubrication system by means of electric pump
  • Three‐stage mold closing speed profile
  • Three‐stage mold opening speed profile
  • Moving platen pre‐feed
  • Mold closing and opening stages governed through closed loop with proportional control valve
  • Digital reading of moving platen position displayed on operator interface
  • Mold thickness and clamping force self‐adjustment
  • Digital control and reading of cross‐head position on operator interface
  • Digital reading of clamping force displayed on operator interface
  • Two‐stage ejection speed profile
  • Ejection force control
  • Digital reading of ejector position displayed on operator interface
  • Repeated ejection with stroke and speed control
  • Ejector proportional speed control, with overlapped movement at opening, models ST250 to ST500 (Optional on model ST180-850)
  • Ejector return signal
  • Freely-programmable multiple core pulling control

Injection Unit

  • Injection unit with in-line hydraulic cylinder
  • Injection unit sliding on linear bearings
  • Swiveling injection unit for easy plasticizing screw removal and cleaning
  • Quick barrel change system
  • General purpose screw profile, suitable for most types of thermoplastic materials
  • Bimetallic barrel
  • Nitrided screw
  • Injection unit driven by two cylinders to assure perfect nozzle centering
  • Ceramic heater bands
  • Alarm threshold for set temperature range
  • Injection speed and pressure profiles
  • Switch to holding pressure triggered by screw position, hydraulic pressure or time
  • Digital reading of screw position displayed on operator interface
  • Adjustable screw rotation speed profile
  • Screw rotation delay
  • Adjustable back‐pressure profile
  • Digital reading of back‐pressure displayed on operator interface
  • Decompression before and after screw recovery
  • Intrusion molding program
  • Auto purge program
  • Stainless steel hopper

Hydraulic System

  • Single fixed displacement gear pump with servo motor and Baumuller drive with P/Q control (model ST180-850 only)
  • Two fixed displacement gear pumps with servo motor and Baumuller drive with P/Q control (models ST250 to ST500)
  • Overlapped ejector movement during opening (models ST250 to ST500)
  • Optional second servo pump to allow simultaneous movements and valve gate operation during injection (model ST180-670 only)
  • Optional second servo pump to allow valve gate operation during injection (models ST250 to ST500)
  • Digital reading of hydraulic circuit pressure displayed on operator interface
  • Monitoring of oil level, temperature and filter blockage
  • Oil temperature control system
  • Automatic cooling water shut-off valve
  • Oil preheating program
  • Oil filter in pump delivery and/or return circuit
  • Oil cooling heat exchanger
  • Oil gauge

Electrical System

  • Servo drive
  • Remote starter with overload cutout
  • Interlocked main switch to prevent electrical cabinet from being opened when press is energized
  • Fuses and static relays that control plasticizing cylinder heating
  • Fan for air circulation in electrical cabinet
  • LED indicators on solenoid valves
  • Fully labelled electrical circuits
  • Conforms to Euromap or UL electrical standards

Cooling Circuit

  • Flow meter with adjustable independent circuits with water temperature and flow rate indication (One circuit is used for throat cooling with the remaining circuits available for mold cooling)

Base

  • Part discharge outlet accessible on three sides
  • Sound insulated motor‐pump assembly housing
  • Anti-vibration mounting pad holes
  • Lubricating oil recovery

Safety Devices

  • Constructed in compliance to essential requirements of Machinery Directive 2006/42/CE and subsequent amendments
  • All models CE certified by a European certification organization
  • Devices comply to European Standard EN 201 and ANSI/SPI B151.1-2007
  • Rear mold protection with double interlocking device and pump drive motor shutdown
  • Monitoring of correct operation of hydraulic and electric safety devices
  • Interlocked nozzle purge guard

CANBIO sT end market applications

  • General Small Size Parts
  • General Medium Size Parts
  • Automotive
  • Construction
  • Industrial
  • Appliance
  • Household
  • Aerospace
  • Electronic & Telecomm
  • Technical Molding
  • Packaging
  • Food & Beverage
  • Containers
  • Closures
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Negri Bossi Nova sT Injection Molding Machine https://imstri.com/product/negri-bossi-nova-st-injection-molding-machine/ https://imstri.com/product/negri-bossi-nova-st-injection-molding-machine/#respond Sat, 29 Aug 2020 13:02:27 +0000 http://imstri.com/?post_type=product&p=1725

SERVO POWERED TOGGLE TECHNOLOGY

Versatile • Productive • Efficient

The new design and upgraded clamp and injection unit of the Negri Bossi Nova sT range combines versatility, compactness and control.

Energy efficiency was at the forefront of the design consideration incorporating the very latest servo-pump technology, purpose built for injection moulding applications.

the NOVA range is equipped with Motus, the first ‘True’ Multi touch Controller:

  • Innovative gesture navigation system incorporating swipe, scroll & zoom functions
  • Virtual object for axis movement based on gesture orientation (Patent Pending)
  • Modern, slim design with smartphone familiarity
  • Customisable interface to personalize screen and functions
  • Sequencer to create special cycles
  • Quick search function for parameter editing, graphical editing and analysis

Key features of the NOVA sT servo hydraulic injection moulding machine include:

  • X-Design toggle system – revolutionary compact design
  • Class leading tie- bar spacing
  • Platen stroke increased by up to 16% on previous models
  • Pressure on material – increased by over 15%
  • Injection speed – increased by over 25% with regeneration
  • Amico 4.0™ preparation
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Negri Bossi Vector Injection Molding Machine https://imstri.com/product/negri-bossi-vector-injection-molding-machine/ https://imstri.com/product/negri-bossi-vector-injection-molding-machine/#respond Sat, 29 Aug 2020 13:01:12 +0000 http://imstri.com/?post_type=product&p=1724

HIGH PERFORMANCE TOGGLE TECHNOLOGY

Powerful • Precise • Efficient

The VECTOR Series are 5-point double toggle clamp, hybrid injection moulding machines available in 650-, 800-, 1100-, 1100WP- and 1300-tonne models.

Injection units 4250 to 17000 feature an electric motor driven screw rotation. Electric screw drive is optional on injection units 1600 to 2920.

The machines feature a highly modular, two-piece design with a low base for excellent accessibility. VECTOR injection moulding machines are equipped as standard with:

  • Fully digital CanBus control
  • Smart Flex clamping unit with generous tie bar spacing to accommodate larger moulds
  • Long ejector strokes
  • Robust in-line injection unit
  • Electric screw drive for energy savings and overlapping movements for faster cycle times (Optional on injection units 1600 to 2920)
  • Powerful, user-friendly COLUMBIA user interface with full range of control parameters
  • AMICO™ wireless remote service access

CLAMPING UNIT
• 5-point double toggle clamp
• Euromap or SPI platen configuration
• Hardened tie bars
• Moving platen guided by self-lubricating tie bar bushings
• Moving platen support feet
• Powered mould height control
• Automatic central lubrication system by means of electric pump
• Three‐stage mould closing speed profile
• Three‐stage mould opening speed profile
• Mobile plate pre‐feed
• Mould closing and opening stages governed through closed loop with proportional control valve
• Digital reading of moving platen position displayed on the operator interface
• Digital control and reading of cross‐head position displayed on the operator interface
• Digital reading of clamping force displayed on the operator interface
• Mould thickness and clamping force self‐adjustment
• Two-stage ejection speed profile with repeated ejection with adjustable speed, pressure and position
• Digital reading of ejector position displayed on the operator interface
• Ejector return signal
• Freely-programmable multiple core pulling control
• Air‐operated front gate

INJECTION UNIT
• Injection unit with in-line hydraulic cylinder
Electric motor for screw controlled by vectorial inverter (Optional on injection units 1600 to 2920)
• Closed loop motor speed control
• Injection unit sliding on linear bearings
• Swivelling injection unit for easy plasticising screw removal and cleaning
• Quick barrel change system
• Bimetallic barrel
• General purpose screw profile, suitable for most types of thermoplastic materials
• Injection unit is driven by two cylinders to assure perfect nozzle centring
• Ceramic heater bands
• Alarm threshold for set temperature range
• Injection speed and pressure profiles
• Switch to holding pressure triggered by screw position, hydraulic pressure or time
• Digital reading of screw position displayed on the operator interface
• Adjustable screw rotation speed profile
• Screw rotation delay
• Adjustable back‐pressure profile
• Digital reading of back‐pressure displayed on the operator interface
• Decompression before and after screw recovery
• Intrusion moulding program
• Auto purge program
• Stainless steel hopper

HYDRAULIC SYSTEM
• Variable delivery pump with closed loop proportional flow and pressure control
• Digital reading of hydraulic circuit pressure displayed on the operator interface
• Proportional control valve for moving platen movement
• Monitoring of oil level, temperature and filter blockage
• Oil temperature control system
• Automatic cooling water shut-off valve
• Oil preheating program
• Oil filter in pump delivery and/or return circuit
• Oil cooing heat exchanger
• Tank window to ease cleaning
• Oil gauge

ELECTRICAL SYSTEM
• Enclosure for electric components with IP55 protection
• Electric motors with direct start-up
• Interlocked main switch to prevent electrical cabinet from being opened when press is energised
• Overload cutouts for motor‐pump units and motor‐pump unit for lubrication and auxiliary circuits
• Fuses and static relays that control plasticising cylinder heating
Vectorial inverter for screw rotation (Optional on injection units 1600 to 2920)
• Fan for air circulation in electrical cabinet
• LED indicators on solenoid valves
• Fully labelled electrical circuits
• Conforms to Euromap or UL electrical standards

COOLING CIRCUIT
• Flow meter with adjustable independent circuits with water temperature and flow rate indication (One circuit is used for throat cooling with the remaining circuits available for mould cooling)

BASE
• Lowered base to optimise combined use of a robot
• Optional raised base to allow part drop
• Sound insulated motor‐pump assembly housings
• Anti-vibration mounting pad holes
• Lubricating oil recovery trough

SAFETY DEVICES
• Constructed in compliance with essential requirements of Machinery Directive 98/37/CE and subsequent amendments
• All models CE certified by a European certification organisation
• Devices comply to European Standard EN 201 and ANSI/SPI B151.1-2007
• Safeguarding system at front of moulds with double interlocking device and hydraulic safety device
• Safeguarding system at the rear of moulds with double interlocking device and shutdown of motor‐pump units
• Monitoring of correct operation of hydraulic and electric safety devices
• Interlocked nozzle purge guard

VECTOR END MARKET APPLICATIONS • General Medium Size Parts • General Large Size Parts • Automotive • Construction • Industrial • Appliance • Household • Aerospace • Electronic & Telecomm • Technical Molding • Food & Beverage • Containers
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Negri Bossi BIPOWER Injection Molding Machine https://imstri.com/product/negri-bossi-bipower-injection-molding-machine/ https://imstri.com/product/negri-bossi-bipower-injection-molding-machine/#respond Sat, 29 Aug 2020 12:58:37 +0000 http://imstri.com/?post_type=product&p=1717 TWO PLATEN HYBRID TECHNOLOGY

Powerful • Efficient • Compact

The BIPOWER Series are two-platen clamp, hybrid power injection moulding machines available in 1300-, 1500-, 2000-, 2500-, 2700-, 3500-, 4200-, 5500- and 7000-tonne models. The injection unit features a reciprocating screw with electric screw rotation, with injection capacities (g PS) ranging from 2948 to 74900 (x1 injection unit 1300- to 7000-tonne models) and also 102060 to 149800 (x2 injection units on 7000-tonne model) across the line. Machines feature a highly modular design with low base for excellent accessibility. BIPOWER two-platen injection moulding machines are equipped as standard with:
  • Fully digital CanBus control
  • Robust design for proven, reliable performance
  • Clamping unit with generous tie bar spacing and clamping pistons on the moving platen for excellent reliability and faster dry cycle times
  • Long ejector strokes
  • Robust twin cylinder injection unit
  • Electric screw drive for energy savings, and overlapping movements for faster cycle times
  • Powerful, user-friendly C-TOUCH user interface with full range of control parameters
  • AMICO wireless remote service access
CLAMPING UNIT
  • Compact two-platen clamping unit with high rigidity and minimal deflection
  • Moving platen mounted ‘hydroblock’ tie bar locking system and clamping pistons
  • Chrome plated tie bars
  • Euromap or SPI platen configuration
  • Moving platen with extended support shoes
  • Moving platen linear and lateral guidance system
  • Automatic mould thickness control
  • Automatic central lubrication system by means of electric pump
  • Three‐stage mould closing speed profile
  • Three‐stage mould opening speed profile
  • Moving platen pre‐feed
  • Mould closing and opening stages governed through closed loop with proportional control valve
  • Digital reading of moving platen position displayed on operator interface
  • Mould thickness and clamping force self‐adjustment
  • Digital reading of clamping force displayed on operator interface
  • Two‐stage ejection speed profile
  • Ejection force control
  • Digital reading of ejector position displayed on operator interface
  • Ejector proportional speed control, with overlapped movement at opening
  • Repeated ejection with stroke and speed control
  • Ejector return signal
INJECTION UNIT
  • Twin cylinder injection unit
  • Electric motor for screw controlled by vectorial inverter
  • Closed loop motor speed control
  • Injection unit sliding on linear bearings
  • Swivelling injection unit for easy plasticising screw removal and cleaning
  • Quick barrel change system
  • Bimetallic barrel
  • General purpose screw profile, suitable for most types of thermoplastic materials, special screw profiles on demand
  • Injection unit driven by two cylinders to assure perfect nozzle centring
  • Ceramic heater bands
  • Alarm threshold for set temperature range
  • Injection speed and pressure profiles
  • Switch to holding pressure triggered by screw position, hydraulic pressure or time
  • Digital reading of screw position displayed on operator interface
  • Adjustable screw rotation speed profile
  • Screw rotation delay
  • Adjustable back‐pressure profile
  • Digital reading of back‐pressure displayed on operator interface
  • Decompression before and after screw recovery
  • Intrusion moulding program
  • Auto purge program
  • Stainless steel hopper
HYDRAULIC SYSTEM
  • Variable delivery pump with closed loop proportional flow and pressure control
  • Digital reading of hydraulic circuit pressure displayed on operator interface
  • Proportional control valve for moving platen movement
  • Monitoring of oil level, temperature and oil filter efficiency
  • Oil temperature control system
  • Automatic cooling water shut-off valve
  • Oil preheating program
  • Off-line circuit for oil filtering and cooling
  • Oil cooling with platen heat exchanger
  • Tank window to ease cleaning
  • Optical and electrical oil level gauge
ELECTRICAL SYSTEM
  • Enclosure for electric components with IP55 protection
  • Electric motors with thermal protection
  • Interlocked main switch to prevent electrical cabinet from being opened when press is energised
  • Overload cutouts for motor‐pump units and dosing motor
  • Fuses and static relays for control of plasticising cylinder temperatures
  • Vectorial inverter for screw rotation
  • Fan for air circulation in electrical cabinet
  • LED indicators on solenoid valves
  • Fully labelled electrical circuits
  • Conforms to Euromap or UL standards
COOLING CIRCUIT (Optional)
  • Flow meter with adjustable independent circuits with water temperature and flow rate indication (One circuit is used for throat cooling with the remaining circuits available for mould cooling)
BASE
  • Lowered base to optimise combined use of a robot
  • Sound insulated motor‐pump compartment
  • Anti-vibration mounting pad holes
  • Lubricating oil recovery trough
SAFETY DEVICES
  • Constructed in compliance with essential requirements of Machinery Directive 98/37/CE and subsequent amendments
  • All models CE certified by a European certification organisation
  • Safety devices comply to European Standard EN 201 and ANSI/SPI B151.1-2007
  • Safeguarding system at front of moulds with double interlocking device and hydraulic safety device
  • Safeguarding system at rear of moulds with double interlocking device and shutdown of motor‐pump units
  • Monitoring of correct operation of hydraulic and electric safety devices
  • Interlocked nozzle purge guard
BIPOWER END MARKET APPLICATIONS
  • General Large Size Parts
  • Automotive
  • Construction
  • Industrial
  • Appliance
  • Household
  • Aerospace
  • Technical Molding
  • Containers
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Sytrama One Injection Molding Robot https://imstri.com/product/sytrama-one-injection-molding-robot/ https://imstri.com/product/sytrama-one-injection-molding-robot/#respond Sat, 29 Aug 2020 12:50:04 +0000 http://imstri.com/?post_type=product&p=1716 SUITABLE FOR 40-180 TONNES MACHINES The ONE series of robot is designed specifically for small IMMs at an affordable price. The advantages are a lightweight aluminum alloy structure and a highly intuitive, user friendly controller. The on board electrical cabinet avoids ground encumbrance that can be crucial in small workstations The ONE can perform the most common operations (sprue cutting, deposit on conveyor belt and palletizing) using the handy programming block system. Why settle for a sprue picker when you can have a real robot ]]> https://imstri.com/product/sytrama-one-injection-molding-robot/feed/ 0 Sytrama S7 Injection Molding Robot https://imstri.com/product/sytrama-s7-injection-molding-robot/ https://imstri.com/product/sytrama-s7-injection-molding-robot/#respond Sat, 29 Aug 2020 12:48:44 +0000 http://imstri.com/?post_type=product&p=1715 SUITABLE FOR 70-250 TONNES MACHINES On Small-tonnage IMMs, the S7 model is the choice for those who need a small robot with great functionality. The smallest robot in the S Series is provided with the powerful SCP2 control, which makes it highly flexible to customer needs. Available in S7-S models and S7-L, this robot covers the range of molding machines from 70 to 250 tons. ]]> https://imstri.com/product/sytrama-s7-injection-molding-robot/feed/ 0 Sytrama S9 Injection Molding Robot https://imstri.com/product/sytrama-s9-injection-molding-robot/ https://imstri.com/product/sytrama-s9-injection-molding-robot/#respond Sat, 29 Aug 2020 12:47:49 +0000 http://imstri.com/?post_type=product&p=1714 SUITABLE FOR 250-500 TONNES MACHINES Similar to S7 architecture, S9 model is its elder brother. The use of the belt transmission on all three axes limits maintenance to a minimum. The good payload and the vertical axis with double prismatic guides make it ideal for IML applications on medium-low tonnage molding machines. The SCP2 control completes this robust and reliable robot. ]]> https://imstri.com/product/sytrama-s9-injection-molding-robot/feed/ 0