Grinder – IMS Tri Mechanical https://imstri.com Design and Engineering services for the processing and production industries Wed, 23 Sep 2020 15:21:39 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.4 https://imstri.com/wp-content/uploads/2020/10/cropped-fav-icon-IMS-Tri-Mechanical-32x32.jpg Grinder – IMS Tri Mechanical https://imstri.com 32 32 Maguire Syncro Inline and Offline Recycling https://imstri.com/product/maguire-syncro-inline-and-offline-recycling/ https://imstri.com/product/maguire-syncro-inline-and-offline-recycling/#respond Mon, 31 Aug 2020 08:16:56 +0000 http://imstri.com/?post_type=product&p=1856 Inline and Offline Recycling

Efficient inline and offline recycling solutions for all plastics processors.

  • Recycle primary grade scrap into primary grade pellets directly
  • Recycle all scrap into high quality pellets
  • The lowest kW per lb/kg available

Alpha – the most efficient inline recycling system in the market developed in partnership between Erema and Plasmac.

Why Choose an Alpha

  • Direct extrusion design, no prior size reduction required, therefore no dust.
  • Unique Short Screw Technology (SST) ensures minimal power consumption.
  • SST = low shear, low processing temperatures & minimal process dwell time.
  • This means the absolute minimal material degradation and gels.

Rapid Return on Investment

  • Return on investment in a little as 6 months.
  • Minimal energy used – lower running costs.
  • Minimize operator interaction.
  • Reduced material costs – recycle ALL scrap straight back into the blender.

Circular Economy

  • Perfect for in-line trim recycling – all scrap material goes back into the product.
  • No material lost to the surrounding environment, in-line means you close the loop
  • No material sent offsite, no cross contamination of your product, zero losses – at minimal kW cost.

Range of Options

  • Choices of air or water pelletizer dependent on materials or output being run.
  • Trims fed in via the trim basket, scrap reels reprocessed via the reel feed – the Alpha is capable of feeding both products simultaneously into the extruder.
  • Flake feeder options for feeding flakes and chips for all molding and extrusion processes.
  • Options to fit MGF Gravimetric Feeder plus WSB Gravimetric Blender for additives or fillers.

Omega – a shredder and extruder combination for inline and offline recycling for larger throughputs. Ideal for lumps, reels, loose and bales. Developed in partnership between Erema and Plasmac.

Two Stage Process

  • Step 1: Shred material no matter the format.
  • Shredder design minimizes dust – generates virtually no heat or dust = key benefits: a better quality recycled material.
  • Step 2: Shredded material directly fed into the extruder and pelletized into a high quality pellet at the lowest energy cost possible.
  • Utilizes the same Short Screw Technology (SST) as the Alpha – ensuring minimal power consumption, low shear, low processing temperatures & minimal process dwell time = minimal material degradation.
  • Unique shredder design which creates virtually no dust or heat = minimal gels.

Minimal Maintenance 

  • No water cooling of rotor or transfer system needed.
  • Manual or automatic systems available – for use with reels and flake.

Rapid Return on Investment

  • Return on investment in a little as 6 months.
  • Minimal energy used – lower running costs.
  • Minimize operator interaction.
  • Reduced material costs – recycle ALL scrap straight back into the blender.

Circular Economy

  • Perfect for high speed or high output in-line trim recycling, all scrap material goes back into the product.
  • Recycle all your scrap material including start-up scrap, lumps, loose, reels, fabrics, ensuring no material is lost to the surrounding environment – lets you close the loop.
  • No material sent offsite, no cross contamination of your product, zero losses – at minimal kW cost.

Range of Options

  • Choices of air or water pelletizer dependent on materials or output being run.
  • Can be fed via an elevator with integral metal detector, reel feed, trim basket or hand fed.
  • Flake feeder options for feeding flakes and chips for all molding and extrusion processes.
  • Options to fit MGF Gravimetric Feeder plus WSB Gravimetric Blender for additives or fillers.
  • Pellet detection systems to alert operator if any issues.

 

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