Feeder – IMS Tri Mechanical https://imstri.com Design and Engineering services for the processing and production industries Wed, 23 Sep 2020 15:21:41 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.4 https://imstri.com/wp-content/uploads/2020/10/cropped-fav-icon-IMS-Tri-Mechanical-32x32.jpg Feeder – IMS Tri Mechanical https://imstri.com 32 32 Foremost PEF-II Volumetric Pellet Feeders https://imstri.com/product/foremost-pef-ii-volumetric-pellet-feeders/ https://imstri.com/product/foremost-pef-ii-volumetric-pellet-feeders/#respond Mon, 31 Aug 2020 19:36:32 +0000 http://imstri.com/?post_type=product&p=2051 No longer do you have to trade off performance for price on a Volumetric Pellet Feeder for your colorants or additives. Foremost’s PEF-II volumetric feeders have all the features you want, the precision performance you need, at a price that’s right — and from $200 to $500 less than most other Volumetric Feeders.

Interchangeable augers and barrels. No matter what throughput you need, we have a metering auger that’s right for the job. Just swing away the motor and the auger slides out. Release a retainer and remove the mating barrel. And the unique, single end bearing design gives you the rigidity necessary for precise, repeatable shot volumes, cycle after cycle, or continuously.

Set up is simple and quick using the sampling outlet provided for feed rate calibration. The .75 cu. ft. bin comes with sight glass and slide gate, and is clamp mounted for convenience. A rapid drain port is provided, too. And up to four feeders can be swing locked into place on one machine throat adapter. Standard variable speed 110 volt controls are remote mounted.

  • Material: Color Concentrate
  • Size: 1/8 Dia. x 1/8 Long
  • Weight: 40 lbs/Cu. Ft.
  • Shot Time: 30 Seconds
  • Timing Device: T.I. 510 Programmable Controller
  • 62 RPM
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Foremost Fluff Reclaim Crammer Feeders https://imstri.com/product/foremost-fluff-reclaim-crammer-feeders/ https://imstri.com/product/foremost-fluff-reclaim-crammer-feeders/#respond Mon, 31 Aug 2020 19:31:22 +0000 http://imstri.com/?post_type=product&p=2048 For over sixty years, Foremost has been supplying quality equipment designed to meet the needs of the plastics industry. Foremost currently offers three types of fluff feeders, each designed for specific applications.

These include the standard model CFV-2 with Vector drive, the CCF cone in cone feeder and the LPF Low Profile type feeder.

These series of crammer feeders are force feeding devices that are designed to compact fluffy materials at the extruder screw to provide a uniform density and relatively consistent head pressure.

Our crammer feeders employ the use of a Flux Vector drive, a true torque device which enables the system to feed up to a 50% fluff/pellet blend with a consistent material density at the extruder throat. The benefits of this crammer feeder include true cramming action which provides relatively constant head pressure throughout the range of normal extruder needs.

 

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Maguire MGF Gravimetric Feeder https://imstri.com/product/maguire-mgf-gravimetric-feeder/ https://imstri.com/product/maguire-mgf-gravimetric-feeder/#respond Mon, 31 Aug 2020 08:04:06 +0000 http://imstri.com/?post_type=product&p=1848 MGF Gravimetric Feeder

Robust hardware, integrated with industry-leading software control to achieve repeatable consistent dosing accuracy.

  • Unique twin load cell technology
  • Dosing accuracy ± 0.2% on 1% setting
  • Feeder ideal for all molding and extrusion processes

Return on Investment 

  • MGF software and hardware reduce waste of colorants and additives drastically.
  • Maguire Gravimetric Feeders eliminate manual handling and mixing and reduce operation costs.
  • Save typically 30% on masterbatch costs compared to manual or volumetric dosing.

Twin Load Cells

  • Lightweight aluminum hopper mounted on 2 load cells which measure the weight of the hopper and the material ONLY.
  • Continuously monitors the loss-in-weight as material is dosed and automatically adjusts flow rate.
  • Measuring only the hopper and masterbatch allows for finer resolution load cells versus weighing complete feeder assembly and motor. This achieves maximum accuracy and control.

Accuracy of ± 0.2%

  • Automatic, continuous updates to flow rate calibration during production process.
  • Stepper motor provides high resolution control to dose masterbatch accurately to ± 0.2%.
  • Choice of dosing screws combined with software control provide industry-leading accuracy.

PRIME Calibration (patented)

  • Fast-track calibration on startup. Fully automatic and ready within seconds.
  • Primes screw and barrel with material, ready to start production.
  • Quicker startups and reduced scrap rates.

100% Injection Coloring (patent pending)

  • For critical additives, masterbatches and tints.
  • All material in injection molding machine barrel is now colored and gaps are eliminated. No scrap.
  • Ideal for fast cycling / small shot weight applications.

Robust Construction

  • 30+ years of experience in gravimetric dosing technology & control.
  • MGF Gravimetric Feeder has robust hardware integrated with industry-leading software control to provide consistent accuracy that is simple and easy to use.

5 Year Warranty

  • Industry leading, comprehensive 5 Year Warranty.
  • Warranty as robust as the feeder system.

Modular Design

  • Modular design allows key components to lock together easily.
  • Easily disassembled for cleaning and reassembled for next job – no tools required.

Simple Set up 

The MGF operates in 3 simple steps:

  1. Ready – Load material hopper with masterbatch.
  2. Set – percentage setting (LDR): in shot weight or lb/h (kg/h).
  3. Go – Automatic calibration and error correction.

Guaranteed feed rate held within ± 0.2% of the desired setting (LDR).

Fast Cleaning and Material Change Over

  • Hopper fitted with quick release latches.
  • Empty unused material, quick clean, start next job.

Touchscreen Control Option

  • Each feeder is equipped with a user-friendly control system.
  • Quick set up and start ups.
  • Comes as standard or 7’’ touchscreen controller.

Various Options Available

Range of options and accessories to suit every time of installation and application.

  • Installation flanges.
  • Remote controller kit.
  • Remote alarm.
  • Choice of screw sizes.
  • MGF Venturi Loader System.
  • MPM pre mixer for automatic and continuous mixes of masterbatch with main materials.
  • High heat option for use with materials like PET, where primary material is above 230⁰ F /110⁰ C.

Feeders for Molding Applications

Continuous Accuracy

100% Injection Coloring

  • When accuracy for the entire shot is essential for critical additives, colors and tinting.
  • 2 signals – screw back / recovery signal AND Injection signal.
  • 75% dose on recovery, 25% dose on injection.

Machine Integration MGF Configuration – ST vs. STV

  • MGF ST: Typically newer injection molding machines and extrusion lines.
  • MGF STV: Typically older injection molding machines.

Complete Extrusion Control

Extrusion Control Modes:

  • Continuous – Feeder automatically doses according to extrusion throughput reference entered into control.
  • Extrusion Following – Feeder follows 0-10 V interface signal of extruder to ensure correct setting as throughputs increase / decrease.
  • LIW – Follows complete process data from LIW live. Loss in weight updates process consumption every second.

Savings up to 10% via Yield Control for Extrusion Processes

  • Automatic extrusion control versus manual regulation.
  • Reduced start-up material waste & changeover scrap.
  • Immediate control by responding to actual material consumption versus required target.
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Maguire MCF Volumetric Feeder https://imstri.com/product/maguire-mcf-volumetric-feeder/ https://imstri.com/product/maguire-mcf-volumetric-feeder/#respond Mon, 31 Aug 2020 08:02:00 +0000 http://imstri.com/?post_type=product&p=1847 MCF Volumetric Feeder

Automatic speed control eliminates the need for monitoring and adjustment.

  • Low investment, fast savings, higher ROI on a long-term basis
  • Automatic speed control
  • Removable stainless steel hopper for quick color changes

Removable Stainless Steel Hopper

  • 0.5 cubic foot (14 L) hopper holds up to 30 pounds (13.5 kg).
  • 4 sight glasses for easy view of color level.

Wide Selection of Dosing Ranges

  • ½” (12 mm) and 1” (25 mm) augers are available with motors ranging from 18 to 130 RPM.
  • Screw and motor size specified according to application.

Stable, Low Profile Adapter Frame

  • 10” (25.5 cm) square adapter frame with corners support angle iron.
  • Provides stable platform for existing material hopper (only 3 ½”, 9 cm increase in height).
  • 8” x 8” (20 x 20 cm) as standard to match other Maguire products.

Material Flow Baffle Chamber

  • Even material distribution due to stainless steel slides formed to produce baffled flow of resin.
  • Acrylic panels provide clear view of resin and color flow.

Automatic Speed Control

  • Microprocessor detects and automatically adjusts for changing cycling times, varying torque requirements and / or fluctuations in plant voltage.
  • Monitors screw return time to provide uniform dispensing and consistent color.
  • Optional remote controller kit available (up to 20 ft, 6 m from processing machine).

Easy Clean Out and Material Changes

  • Removable stainless steel hopper can be easily removed for color changes or clean out.
  • No tools required, no pellets cross contamination.
  • Stainless steel construction assures easy of cleanup.

5 Year Warranty

  • Backed with 5 Year Warranty.

No Material Wastage

  • Simple but effective side bar prevents pellets from spilling when hopper is removed.
  • Bar slides forward when drive unit is engaged, allowing pellets to dispense properly.
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Maguire MPF Volumetric Powder Feeder https://imstri.com/product/maguire-mpf-volumetric-powder-feeder/ https://imstri.com/product/maguire-mpf-volumetric-powder-feeder/#respond Mon, 31 Aug 2020 08:00:17 +0000 http://imstri.com/?post_type=product&p=1846 MPF Volumetric Feeder

The MPF powder feeder is designed to dose free-flowing to poorer flowing powders.

  • Hopper with integrated powder feeder paddle
  • Simple installation & easy feeder access
  • Removable stainless steel hopper for quick material change

Removable Stainless Steel Hopper

  • Hopper capacity restricted to 0.5 cubic foot (14 L) which is about 10 pounds (4.5 kg).
  • The restricted capacity design avoids compaction of powders and helps ensures consistent metering.

Spiral Dosing Auger

  • The powder feeder uses a spiral screw to assist with powder dosing.
  • Choice of spiral screws and motors according to settings and throughputs.

Integrated Powder Paddle

  • Hopper features an integrated powder paddle that sweeps the bottom of the hopper every 2 turns of the spiral auger.
  • Keeps the flights of the auger consistently loader with powder to ensure accurate dosing.
  • Powder paddle driven by a v-belt for integrated operator safety.

5 Year Warranty

  • Backed with 5 Year Warranty.

Simple Setup Procedure

  • Enter the percentage setting.
  • Then either the molding shot weight or extrusion throughput.
  • The MPF Feeder automatically doses, metering color evenly into the process machine.

Easy Cleanout and Material Changes

  • Easy removal of hopper, auger and auger tube.
  • No tools required, no pellets cross contamination.
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Maguire MRF Volumetric Feeder https://imstri.com/product/maguire-mrf-volumetric-feeder/ https://imstri.com/product/maguire-mrf-volumetric-feeder/#respond Mon, 31 Aug 2020 07:58:52 +0000 http://imstri.com/?post_type=product&p=1845 MRF Volumetric Feeder

Compact receiver for accurate control of regrind usage.

  • Software and hardware controls regrind effectively
  • Avoids double coloring
  • Simple cleanout and material change

Control Regrind Usage

  • Installed beneath existing material hoppers.
  • Easily and accurately use previously colored regrind while avoiding double-coloring.
  • Regrind enters the flow of resin at the same height as the color feed.

See-Through Baffle Chamber

  • Baffles ensure even distribution and mix of materials.
  • Removable acrylic windows provide clear view of resin and color flow.
  • Allows easy access to baffle chamber.

Select % Regrind Directly to Avoid “Double Coloring”

  • A “% regrind” rotary switch is provided on the feeder controller for selecting the exact percentage of regrind to be added.
  • Signal output from the regrind feeder is accepted by all Maguire standard feeders (Series MCFMPFMPAMDA) which automatically compensate for the percent of regrind set for the mix.
  • When regrind runs low, the regrind feeder will automatically shut off and full 100% coloring will be resumed.

Quick Clean Out and Material Changes

  • Complete and quick emptying of the hopper using a hinged clean out chute located directly under the feed screw and hopper.
  • No tools required.
  • No pellets cross contamination.

 

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Maguire MLG Volumetric Feeder https://imstri.com/product/maguire-mlg-volumetric-feeder/ https://imstri.com/product/maguire-mlg-volumetric-feeder/#respond Mon, 31 Aug 2020 07:56:55 +0000 http://imstri.com/?post_type=product&p=1844 MLG Volumetric Feeder

Compact volumetric feeder ideal for smaller injection molding machines.

  • Mounted over feed throat of the machine
  • Simple installation & easy feeder access
  • Removable stainless steel hopper for quick material changes

Removable Stainless Steel Hopper

  • 0.5 cubic foot (14 L) hopper holds up to 30 pounds (13.5 kg).
  • 4 sight glasses for easy view of color level.

Simple Installation & Access

  • Mounted directly over feed throat of machine for easy access.
  • Feeder motor positioned on one side, hopper on the other side to evenly balance the weight of the feeder over the feed throat of the machine.
  • Remote control configuration further reduces weight of the equipment.

See-Through Baffle Chamber

  • Stainless steel baffle ensures even masterbatch distribution.
  • Removable acrylic windows provide clear view of resin and color flow.
  • Allows easy access to baffle chamber.

5 Year Warranty

  • Backed with 5 Year Warranty.

Simple Setup Procedure

  • Enter the percentage setting.
  • Then either the molding shot weight or extrusion throughput.
  • The MLG Feeder automatically doses, metering color evenly into the process machine.

Easy Cleanout and Material Changes

  • Easy removal of hopper, auger and auger tube.
  • No tools required, no pellets cross contamination.
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Maguire MSF Starve Feeder https://imstri.com/product/maguire-msf-starve-feeder/ https://imstri.com/product/maguire-msf-starve-feeder/#respond Mon, 31 Aug 2020 07:55:29 +0000 http://imstri.com/?post_type=product&p=1843 Starve feeder which accurately regulates volume of materials to the process throat.

  • Mount directly over feed throat
  • Compact design
  • Simple installation

Improved Material Control 

  • Allows operator to regulate feed materials to a process.
  • If front portion of screw can’t extrude the plastic as rapidly as the rear portion, the excess flow will be forced out the vent.
  • Careful regulation of the volume of material which is metered to the rear feed section of the screw.

Improved Material Processing

  • Starved screw has a continuous air passage directly behind the spiraling screw flight to allow vapors to easily escape back through the feed throat.
  • Starve feeder itself provides a vent to atmosphere so vapors don’t need to travel up through the cold resin in hopper.
  • Prevents vapor and steam from re-condensing in the feed zone and hopper and carried into the screw over and over again.

No Calibration 

  • Simply select the percent of full flow desired, e.g. 70% or 80%.
  • Microprocessor self-calibrates by first matching the extrusion rate and automatically cutting back to the selected reduced starve rate of feed.
  • No calibration of system required.

Reduced drive motor torque 

  • MSF starve feeder prevents the drive motor from overloading by metering resin at a rate that does not exceed the horsepower or torque of the drive motor.

Shorter Screw Return Times

  • MSF starve feeder eliminates residence time and consequently prevents screw slippage.
  • This results in shorter screw return times.

Manual Bypass

  • A hinged flow plate allows conventional flood feed for manually bypassing the “starve” system.

5 Year Warranty

  • Backed with 5 Year Warranty.
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