Frigel Intelligent Process Cooling Systems – IMS Tri Mechanical

Frigel 3DK Ecodry Adiabatic Cooling Systems

admin — Sun, 30 Aug 2020 11:07:56 +0000

THE REPLACEMENT OF THE EVAPORATIVE COOLING TOWER

Adiabatic Cooling

Reduced operating costs and safeguard of water resources.

Every day, huge quantities of fresh water are consumed through the use of traditional evaporative systems for the heat dissipation of industrial processes (cooling towers). The increasing shortage of water resources, the difficulty in finding them and the constantly increasing costs are pushing the industry towards this new technology, able to save up to 95% of water: adiabatic cooling. This technology also provides greater efficiency in heat transfer, reduced maintenance and the total absence of polluting chemical agents. Over 8,000 systems installed in each climate zone.

Patented adiabatic cooler: the replacement for evaporative cooling tower

Ecodry 3DK is a centralized closed-circuit adiabatic cooling system designed to replace the old cooling tower technology. Installed outside the system, it removes the heat extracted from the process, achieving:

Better cooling performance with increased heat transfer efficiency
Outstanding operating costs savings, resulting in a low Total Cost of Ownership
New standards in terms of Environmental Impact, from both water footprint and total emissions

ADVANTAGES OF ADIABATIC COOLER

A fluid cooler with better performance

Guaranteed operation with minimum water consumption and maintenance even in extreme climatic conditions, up to 50 °C (122 ˚F) ambient air temperature.
Safe winter operation without glycol down to an ambient temperature of -40 °C (-40 ˚F).
High energy savings of fans in partial load operation.
Compact installation with minimal floor space required between modules.
High reliability with electrical redundancy and built with 100% non-ferrous materials.

FEATURES OF ECODRY 3DK

Total control

Maximum water temperature to process: 30/35 °C (86/95 ˚F).
Cooling capacity: 50 – 10,000 kW (14 – 2,845 tons).
Water flow to process: 10 – 2,000 m³/hr (45 – 8,805 gpm).
High efficiency adiabatic chamber for air pre-cooling, for operation in ambient temperatures up to 50 °C (122 ˚F).
Drainable configuration to prevent freezing.
Heat exchangers with a wide exchange surface, with copper tubes and aluminum fins with hydrophilic protection.
Axial fans with DC motors, brushless, inverter driven and individually connected.
Modular design with pre-assembled stainless steel connection manifolds.
Stainless steel structure and aluminum access panels.

Frigel RCM – RCD Microgel Chiller for Injection Molding

admin — Sun, 30 Aug 2020 11:02:31 +0000

Single and double zone temperature control units with incorporated water-cooled chiller and booster pumps.

Microgel is a super-compact mold cooling unit specifically designed for “cycle cooling time reduction”. Combines a water cooled chiller with one or two high flow booster pump temperature controllers with heating elements and a free-cooling valve. Digitally-synchronized with the molding machine, allows for researching and recording the best setting of flow rate and temperature for each zone, optimizing product quality with the minimum cycle cooling time.

ADVANTAGES

Increased productivity for Injection Molding

Cycle time reduction up to 50%.
Intelligent use of energy consumption.
High energy savings with automatic free-cooling.
Automatic mold draining.
Web-monitoring interface.
Temperature, flow and pressure digital readings (IN/OUT).

FEATURES

Synchronized control

More than 50 models: MONO or DUO (one or two temperature zones).
Wide temperature range: -5 to 90 °C ± 0.2 °C (23 to 194 °F ± 0.5 °F).
Chiller Capacity: from 5 to 200 kW (1.5 to 30 tons).
Heating capacities: from 6 to 96 kW.
Booster pump per zone: from 1 to 50 m3/hr (5 to 220 gpm) – inverter (VFD) optional.

Frigel RCP Microgel Chiller for Packaging

admin — Sun, 30 Aug 2020 11:00:52 +0000

High performance cooling units with incorported water-cooled chiller and booster pump.

Microgel for packaging is a high-performance ultra-compact mold cooling unit. In one machine, it combines a water-cooled chiller with a high flow and pressure booster pump. Designed specifically for the reduction of cooling time in the packaging sector, in particular for the production of PET preforms, caps and blown products, Microgel is digitally synchronized with the molding machine and allows for searching and storing the best flow and temperature configurations that optimize product quality, with the minimum possible cooling time.

ADVANTAGES

High performance

Cooling synchronized with the process.
Cycle time reduction up to 30%.
High energy efficiency (pumps and compressors).
Perfect repeatability.
Intelligent use of energy consumption.
High energy savings with automatic free-cooling.
Web-monitoring interface.

FEATURES

Ideal for packaging

Temperature range: -5 to 30°C ± 0.2 °C (23 to 86 °F ± 0.5 °F).
Chiller Capacity: from 25 to 450 kW (7 to 128 tons).
Booster pumps: from 5 to 250 m³/hr @ 5 bar (20 to 1,100 gpm @ 70 psi).
Inverter driven pumps and compressors (optional).

Frigel RCX Microgel Chiller for Extrusion

admin — Sun, 30 Aug 2020 10:59:35 +0000

Temperature control units with incorporated water-cooled chiller for extrusion line cooling tanks.

Microgel RCX is an ultra-compact cooling unit designed specifically to “reduce cooling times” of pipe and profile lines. Microgel allows total flexibility, thanks to the individual control of the temperature of each cooling bath. Digitally synchronized with the process, it allows to search and store the best bath temperature in order to optimize the quality of the product, with the minimum possible cooling time.

ADVANTAGES

Reduction of cooling times

Process-Synchronized Temperature Control.
Cooling time reduction and increased productivity.
Perfect repeatability.
Intelligent use of energy consumption.
High energy savings with automatic free-cooling.
Web-monitoring interface.

FEATURES

Ideal for extrusion

Wide temperature range: from 5 to 90 °C +/- 0.2 °C (41 to 194 ˚F +/- 0.5 ˚F).
Cooling capacity: from 8 to 100 kW (2.5 to 30 tons).
Heating power: from 6 to 24 kW.
Automatic Free-cooling mode.

Frigel 3RD Microgel Chiller

admin — Sun, 30 Aug 2020 10:58:03 +0000

High precision compact water-cooled process chillers.

Microgel for industrial processes is a compact water-cooled chiller designed to provide constant and precise conditions to a single process. It is digitally synchronized with the processing line and automatically managed by it, providing with high precision the cooling parameters (temperature and flow rate) pre-programmed by the operator based on the specific requirements of the process.

ADVANTAGES

Individual cooling solution

Cooling synchronized with the processing line.
Reduces cooling times.
High repeatability in temperature control.
Super compact, factory tested, plug & play concept.
Does not discharge hot air into the room.
Free-cooling mode.

FEATURES

Compact and efficient cooling

Single water cooled cooling circuit (option with air cooling).
Temperature range: -5 to 30 °C +/- 0.2 °C (23 to 86 ˚F +/- 0.5 ˚F).
Cooling capacity: 25 – 600 kW (7.1 – 170.6 tons).
Process pumps: 1 – 150 m³/hr (4.5 – 660 gpm).
Inverter rotary compressor.
Process pump driven by inverter (optional).

Frigel RAM – RAD Microgel Air-Cooled Chiller

admin — Sun, 30 Aug 2020 10:55:55 +0000

Single and double zone temperature control units with incorporated air-cooled chiller and booster pumps.

The Microgel RAM and RAD units are compact air cooled chillers, with integrated temperature control features, which are used in various industrial sectors thanks to their wide range of operating temperatures. They are controlled by a microprocessor and fitted with a particular proportional control regulation device which allows the set temperature to be kept perfectly precise and constant.

ADVANTAGES

Ideal solution for work cells

Autonomous, does not require cooling water.
Cycle time reduction up to 50%
Intelligent use of energy consumption.
Web-monitoring interface.
Digital readings of temperature, flow rate and pressure (IN / OUT).

FEATURES

Synchronized control

Models MONO or DUO (one or two temperature zones).
Wide temperature range: from -5 to 90 °C +/- 0.2 °C (23 to 194 ˚F +/- 0.5 ˚F).
Cooling capacity: from 5 to 20 kW (1.4 to 5.7 tons).
Heating power: from 6 to 12 kW.
Booster pump for zone: from 1 to 10 m³/hr (5 to 45 gpm) – optional inverter.

Frigel RBM – RBD Turbogel Temperature Control Unit

admin — Sun, 30 Aug 2020 10:54:04 +0000

High performance temperature control units (single and double zone) with booster pumps.

Turbogel is a mold cooling unit with one or two high flow booster pump temperature controllers, specifically designed for “cycle cooling time reduction”. Digitally-synchronized with the molding machine, allows for researching and recording the best setting of cooling parameters and sequence of heating and/or cooling that optimizes product quality and cycle time.

ADVANTAGES

Total control of the mold

Process-Synchronized Mold Temperature Control.
High quality molded parts.
Cycle time reduction up to 50%.
Web-monitoring interface.

FEATURES

Maximum versatility

More than 20 models, MONO or DUO (one or two temperature zones).
Wide temperature range: up to 90 °C ± 0.2 ˚C (194 ˚F ± 0.5 °F).
Heating capacity: from 6 to 96 kW.
Booster pump per zone: from 1 to 250 m³/hr (5 to 1,100 gpm) -inverter optional.
Temperature, flow and pressure digital readings (IN/OUT).

Frigel THC Thermogel Heat & Cool 180 Temperature Control Unit

admin — Sun, 30 Aug 2020 10:52:22 +0000

Pressurized temperature control units for alternating heating and cooling up to 180 °C (356 ˚F).

Thermogel Heat&Cool is a temperature control unit with two separate circuits (hot and cold) designed to be synchronized with the molding cycle. The unit pre-heats the cavity mold with a hot water circuit up to 180°C (356˚F) or supplies cold water from the other circuit according to the molding phases.

ADVANTAGES

Total temperature control

Cycle time reductions up to 50%.
Reduces the effect of weld lines.
Improves surface properties and antireflection coating.
Reduces shrinkage and improves the dimensional stability.
Reduces injection pressure and clamping force.
Web-monitoring interface.

FEATURES

Programmable with touchscreen

Cooling capacity up to 180 kW (51 tons).
Heating capacity up to 54 kW.
4-Way distribution manifolds with temperature probes.
Temperature and pressure digital readings (IN/OUT).
Programmable PLC with 7” touchscreen.

Frigel TRP – TBP Thermogel 180 Temperature Control Unit

admin — Sun, 30 Aug 2020 10:50:45 +0000

Pressurized water temperature control units with indirect cooling up to 180 °C (356 ˚F).

Thermogel is a pressurized water temperature controller designed for general plastics molding applications.

ADVANTAGES

Control and synchronization

Process-Synchronized Mold Temperature Control.
High set point accuracy.
High accessibility for easy maintenance.
High resistance to corrosion, components in non-ferrous material.
Web-monitoring interface.

FEATURES

High performance

Temperature range up to 180 °C (356 ˚F).
Operates with pressurized water.
High performance peripheral pump.
Automatic water filling system.
Direct or indirect cooling available.
Temperature, flow and pressure digital readings (IN/OUT).

Frigel TDK Thermogel 120 Temperature Control Unit

admin — Sun, 30 Aug 2020 10:48:59 +0000

Pressurized water temperature control units with direct cooling up to 120 °C (248 ˚F).

Thermogel is a pressurized water temperature controller designed for general plastics molding applications.

ADVANTAGES

Control and quality

Mold temperature control.
High set point accuracy.
High accessibility for easy maintenance.
High corrosion resistance (non-ferrous components).
Web-monitoring interface.

FEATURES

High performance

Temperature range up to 120 °C (248 ˚F).
Works with pressurized water.
High performance peripheral pump.
Automatic water filling system.
Direct cooling.
Digital readings of temperature, flow and pressure (IN / OUT).